We were called out to inspect a Nilfisk DTE 500HM hot pressure washer used by an aggregate company in Leicester. The customer reported that the machine was producing excessive black smoke, running extremely loud, and struggling to burn properly when the burner was activated.

On arrival it quickly became clear that the issue was caused by contaminated fuel and poor fuel quality, which had led to severe soot build-up inside the boiler and contamination throughout the fuel system.

We decided that it was best to take the machine back to our workshop in order to get the best result possible.

 Problem / Requirement

• Machine: Nilfisk DTE 500HM static diesel hot pressure washer
• Main issues: Excessive smoke, loud burner operation, and unstable combustion
• Fuel system condition: Blocked fuel lines, clogged filters, and contaminated fuel tank
• Boiler condition: Heavy soot build-up inside the coil and boiler jacket due to poor combustion
• Result: The burner was unable to burn cleanly and struggled to operate efficiently.

The contaminated fuel had restricted the fuel supply to the burner while also causing incomplete combustion, which led to heavy soot accumulation inside the boiler system.

Our Solution

• Drained and thoroughly cleaned the contaminated fuel tank.
• Removed and replaced blocked fuel lines using industrial-grade fuel hose.
• Installed a heavy-duty inline fuel filter to improve fuel quality and reliability.
• Fitted new hose tails and fuel connections throughout the system.
• Removed the boiler coil and carried out a full de-soot of both the coil and boiler jacket.
• Replaced the burner jet and inspected the ignition electrodes.
• Set the burner fuel pressure correctly.
• Adjusted burner air settings to achieve proper combustion and a clean burn.

The Result

• The burner now runs smoothly and burns cleanly without excessive smoke.
• Fuel supply is stable thanks to new fuel lines and upgraded filtration.
• The boiler system is free from soot build-up, allowing efficient heat transfer.
• The machine is now operating quietly and efficiently again.

Contaminated fuel is one of the most common causes of burner failure in diesel hot pressure washers. Proper fuel filtration and routine maintenance help prevent soot build-up, poor combustion, and unnecessary downtime.

We were asked to supply and install a fully reconditioned Delta booster pressure washer system for a food processing factory in Measham. The customer was experiencing low water pressure on site and needed a reliable, high-performance cleaning solution for daily washdown operations, while keeping installation costs as low as possible. A reconditioned system offered a cost-effective alternative to purchasing a brand-new machine.

Problem / Requirement

• Existing machine: An older KEW multipump system had been in use for more than 20 years and required frequent repair.
• Main issues: Low mains water pressure, ageing equipment, and increasing downtime due to ongoing failures.
• Site conditions: Cleaning demands included factory washout areas, dolavs, and lorries, with high usage levels and long operating periods.
• Usage: Approximately 50 hours per week for industrial cleaning across multiple areas of the site.

We had been looking after the old KEW system for years, but time, age, and repeated failures meant a replacement was the most reliable long-term solution.

Our Solution / Work Carried Out

• Supplied and installed a fully reconditioned Delta booster pressure washer system.
• Stripped, restored and rebuilt the machine from the ground up, including all key mechanical, electrical, and hydraulic components.
• Designed and fitted a custom-made 160-litre break tank, replacing the standard 80-litre tank to combat low mains water pressure.
• Configured the unit as a cold-fed machine suitable for continuous industrial use.
• Installed high-pressure flexible hoses instead of fixed pipework to keep initial installation costs down.
• Set up a quad manifold to allow multiple operators to feed from the same system as required.
• Commissioned the system with a scheduled biannual servicing to support long-term reliability and performance

The Result

• The reconditioned Delta system now provides reliable, high-performance cleaning for up to 50 hours per week.
• The custom 160-litre break tank eliminates low pressure issues and ensures consistent water supply to the pump.
• Flexible hose connections allowed the customer to reduce upfront installation costs while still maintaining full operational capability.
• The factory can now clean production areas, wash out dolavs, and wash lorries efficiently with reduced downtime and improved performance compared to the old KEW system.

We were called out to repair a wall-mounted Nilfisk DTE static pressure washer that had completely stopped running. The machine is used regularly for cleaning duties on site, so a quick diagnosis and repair was needed to get the unit operational again.

Problem / Requirement

• Machine type: Nilfisk DTE wall-mounted static pressure washer.
• Issue: The machine would not start or run at all.
• Diagnosis: The electrical contactor had burnt out, preventing power from reaching the motor.
• Additional fault: The overload protection had also failed due to the electrical failure.

Without a functioning contactor and overload, the motor could not safely start or run.

Our Solution

• Removed the failed electrical contactor from the control panel.
• Replaced the burnt-out contactor with a new unit.
• Installed a new overload to ensure proper motor protection.
• Checked electrical connections and tested the system to confirm correct operation

The Result

• The Nilfisk DTE wall-mounted pressure washer was quickly returned to full working order.
• With a new contactor and overload fitted, the machine now starts reliably and operates safely.
• A straightforward electrical repair that got the customer back up and running with minimal downtime.

We were asked to repair and restore an older Kew 1502V hot pressure washer for a farmer in Donisthorpe. The machine had seen plenty of use over the years but had developed several issues that prevented it from running properly.

Problem / Requirement

• Machine type: Kew 1502V hot water pressure washer. Issue: The pump required a full rebuild and the boiler system had become heavily sooted.
• Additional problem: The machine also required a new electrical plug to be made up so it could be safely powered on site.
• Condition: The unit had not been running properly and required several repairs to bring it back into reliable working order.

Our Solution

• Carried out a full pump recondition to restore proper pressure and reliability.
• Removed and cleaned heavy soot buildup from the boiler system to ensure efficient burner operation.
• Fabricated and installed a new electrical plug for safe power connection.
• Fully tested the machine to confirm correct pressure, heating performance, and safe electrical operation.

The Result

• The Kew 1502V pressure washer was restored to full working condition in a single day.
• With the rebuilt pump and cleaned boiler, the machine is now running efficiently again.
• The farmer was able to get back to using a reliable hot pressure washer without needing to replace the unit.

We were asked to supply and install a new high-performance wall-mounted pressure washer system for a dairy farmer in Atherstone. The customer needed a more powerful and reliable solution for cleaning down the dairy after each herd visit, as his existing equipment was struggling to keep up with daily demands.

Problem / Requirement

• Existing machine: The farmer was using an unreliable Kränzle pressure washer that frequently failed and wasn’t suitable for heavy, regular dairy cleaning.
• Main issues: Lack of power, poor reliability, and increased downtime during daily washdowns.
• Site conditions: Cleaning takes place after each cow visit, requiring regular, efficient washdowns in a demanding environment.
• Usage: Daily use for dairy cleaning and hygiene maintenance.

The customer needed a stronger, more durable system that could deliver consistent performance and reduce interruptions to the milking routine.

Our Solution / Work Carried Out

• Supplied and installed a SystemWash AquaJet 3 stainless steel three-phase cold wall-mounted pressure washer for maximum durability and power.
• Mounted the unit securely to the wall to keep it off the floor and protect it from dirt, water, and equipment movement in the dairy.
• Raised the machine to a safe height so the cows could not reach or damage the unit during milking or movement in the dairy.
• Fitted protective edging around the outside of the frame to prevent the cows from catching or injuring themselves on any sharp corners.
• Installed a chemical injector to allow for low-pressure chemical application during washdowns, helping break down dirt and improve hygiene.
• Set up the system to provide a reliable high-pressure feed to make dairy washdowns quicker and easier after each milking session.
• Installed the system in a fixed position to provide a clean, organised, and permanent washdown point.
• Commissioned the machine on-site and ensured the customer was fully trained and confident in operating the system.

The Result

• The new AquaJet 3 system delivers significantly more power and performance compared to the previous Kränzle unit.
• Cleaning the dairy after each herd visit is now quicker, easier, and more efficient.
• The chemical injector allows effective low-pressure detergent application, improving cleaning results and hygiene.
• Raising the machine prevents cows from reaching or damaging the equipment, improving reliability and reducing the risk of downtime.
• Protective edging ensures there are no exposed sharp edges, helping maintain a safe environment for livestock and staff.
• The wall-mounted design keeps the equipment protected, tidy, and out of the working area.
• The customer now has a reliable, high-duty cleaning system suitable for daily agricultural use, reducing downtime and improving hygiene.

We were asked to supply and install a new high-performance pressure washer system for a logistics company in Ellistown. The customer relies heavily on pressure washing for pallet cleaning and wanted more power along with a reliable backup solution as part of their move to a larger site.

Problem / Requirement

• Existing machine: The company already had a DTE pressure washer from their previous site.
• Main issues: The existing DTE unit didn’t provide enough power for the increased workload at the new facility.
• Site conditions: A dedicated wash booth was already built, and the customer needed a clean, organised setup without hoses trailing across forklift routes.
• Usage: Frequent daily pallet washing as part of ongoing logistics operations.

The customer needed a more powerful primary machine, with the original DTE retained as a backup to prevent downtime and production delays

Our Solution / Work Carried Out

• Supplied and installed a Nilfisk SC Uno to provide a higher-powered primary washdown system.
• Reallocated the existing DTE pressure washer as a dedicated backup unit to ensure continuity in the event of a breakdown or service requirement.
• Ran high-pressure pipework around the rear of the wash booth to feed the washing area cleanly and safely.
• Connected the system to a wash boom, preventing hoses from lying on the floor or being driven over by forklifts.
• Constructed UniStrut frames and mounted both machines securely to the building structure so they were level, organised, and off the ground.
• Positioned the machines for easy access, making servicing, maintenance, and operation straightforward.

The Result

• The Nilfisk SC Uno provides increased power and performance, improving pallet washing efficiency.
• The original DTE unit now serves as a reliable backup, reducing the risk of downtime and supporting continuous operation.
• The wash boom and rear pipework eliminate hoses on the floor, preventing damage from forklifts and creating a safer, tidier workspace.
• The UniStrut mounting keeps both machines secure, level, and easy to work on, improving long-term maintenance and usability.

We were asked to design and build a fully mobile pressure washer system for a driveway cleaning contractor based in Birmingham. Having worked with this customer previously, his business had expanded following a new contract, and his cleaning requirements had changed significantly.

He supplied two diesel pressure washers and asked us to fabricate a secure, van-mountable system that would allow him to operate independently of mains water and electricity.

Problem / Requirement

• Existing setup: Two diesel pressure washers mounted on trolley frames.
• Main issue: Machines were not optimised for van installation and off-grid operation.
• Operational challenge: Required a fully self-contained system for working in areas with no water or power supply.
• Business growth: Increased workload meant efficiency, reliability, and professional setup were now essential.

The contractor needed a secure, compact, and practical solution that could be mounted inside his van and used anywhere.

Our Solution

• Removed both diesel pressure washers from their original trolley frames.
• Fabricated and installed a custom mounting frame suitable for secure van installation.
• Mounted both machines directly to the frame to create a stable, integrated system.
• Connected the machines to the van’s main water tank for fully independent operation.
• Installed anti-vibration mounts to reduce stress and movement on the frame during transport and operation.
• Fitted two hose reels to keep hoses organised, protected, and easy to deploy.
• Ensured the system could be mounted and removed efficiently when required

The Result

• The contractor now has a fully self-contained, off-grid pressure washing system.
• Both diesel machines are securely mounted and integrated into the van.
• Anti-vibration mounting improves durability and reduces long-term wear.
• Dual hose reels keep the setup neat, professional, and quick to use.
• The system allows him to work anywhere, even where no water or electricity is available.
• His upgraded setup supports his new contract requirements and business growth.

We were asked to resolve an exhaust issue for a company in Lichfield using a Nilfisk Truck Booster hot pressure washer to clean their lorries. The machine is installed inside a container unit and is used regularly for fleet washing.

Originally, the boiler exhaust was vented directly out of the rear of the container, which was sufficient at first. However, as site operations changed, lorries began parking behind the container — causing exhaust smoke to blow directly onto trailers during hot water use.

 Problem / Requirement

• Existing setup: Nilfisk Truck Booster located inside a container, flued directly out of the rear wall.
• Main issue: When using hot water, boiler exhaust smoke was venting onto parked lorry trailers.
• Operational change: Lorries were now being parked directly behind the container.
• Risk: Smoke residue on clean trailers and poor exhaust management.

The system itself was working correctly, but the flue arrangement no longer suited the updated site layout

Our Solution

• Supplied and installed a new external stainless steel flue system.
• Redirected boiler exhaust vertically above roof height to disperse safely into open air.
• Removed the previous rear-facing exhaust outlet configuration.
• Secured and sealed the flue system to ensure safe, compliant operation during hot water use.
• Tested the system under load to confirm proper exhaust draw and performance.

The Result

• Boiler exhaust is now safely vented above roof level.
• No smoke is discharged onto parked trailers.
• Hot water cleaning can be used without affecting surrounding vehicles.
• The container installation remains compact and efficient while complying with safe exhaust practice.
• The customer can continue washing their lorry fleet without operational disruption.

We were called out to a site in Loughborough after a Nilfisk SH Truck static hot pressure washer suffered a burst high-pressure hose. The machine is used regularly on site, so restoring operation quickly was important to keep cleaning tasks running smoothly.

We attended the same morning to diagnose the issue and replace the damaged hose.

Problem / Requirement

• Machine type: Static hot Nilfisk SH Truck pressure washer.
• Main issue: Burst high-pressure hose preventing the machine from being used safely.
• Symptoms: Visible hose rupture and loss of pressure when the trigger gun was used.
• Operational impact: Cleaning operations temporarily stopped until the hose could be replaced.

A burst hose can quickly halt operations and may cause further issues if fittings or reels are not inspected at the same time.

Our Solution

• Attended site following the service call.
• Removed the damaged high-pressure hose from the hose reel.
• Re-tensioned the hose reel to ensure smooth operation and proper hose retraction.
• Supplied and fitted a replacement high-pressure hose.
• Re-greased fittings and moving components on the reel system.
• Cleaned down the machine and surrounding area.
• Tested the system to ensure correct pressure and safe operation.

Internal Hose Reel Modification

This machine features an internal hose reel mounted inside the cabinet, which is a modification we regularly install for customers.

This setup provides several benefits:

• Protection from frost damage during colder months.
• Longer hose and gun lifespan by keeping components protected.
• Cleaner installation with accessories stored neatly inside the machine.
• Improved usability with everything stored in one accessible location.

The Result

• New high-pressure hose fitted and fully operational.
• Hose reel correctly tensioned and running smoothly.
• Machine cleaned, greased, and tested.
• Pressure washer back in service the same morning.

A quick repair ensured the customer could continue using their pressure washer with minimal downtime.

We were called out to inspect a Nilfisk Contractor diesel hot pressure washer used by a company specialising in mobile fleet cleaning. The customer reported that the machine had stopped producing heat and the burner was not operating correctly.

Upon inspection we found the boiler coil had burst inside the boiler jacket, allowing water to leak into the combustion chamber. This had also mixed with unburnt diesel, filling the boiler jacket with contaminated liquid and preventing the burner from operating safely.

Problem / Requirement

• Machine: Nilfisk Contractor diesel hot pressure washer
• Main issue: Burst boiler coil inside the burner jacket
• Boiler condition: Jacket filled with water and unburnt fuel, coil burst and therefore not trapping pressure
• Burner problem: Burner unable to ignite correctly due to jacket being full of water
• Operational impact: Machine unable to produce hot water for fleet cleaning operations, or work on cold function

Our Solution

• Drained the contaminated mixture of water and diesel from the boiler jacket.
• Removed the damaged boiler coil from the machine.
• Cleaned the inside of the boiler jacket to remove contaminated fuel and debris.
• Installed a new replacement boiler coil.
• Reassembled the burner system
• Checked burner components including jet and electrodes.
• Set burner fuel pressure and adjusted air settings for correct combustion.
• Fully tested the machine to ensure safe operation and proper heat output.

The Result

• The Nilfisk Contractor is now producing hot water correctly again.
• The new boiler coil restored proper heat transfer inside the boiler system.
• The burner is now operating cleanly and reliably after being reset and tuned.
• The fleet cleaning company can continue using the machine for regular vehicle washdowns without further disruption.

Boiler coil failure is a fairly common issue on diesel hot pressure washers, particularly when machines are used heavily for commercial cleaning. Replacing the coil and correctly resetting the burner ensures the machine runs efficiently and safely again.

We were called out to replace a damaged water tank on a Nilfisk Delta Booster system. The original tank had deteriorated and was no longer suitable for reliable operation, so we arranged for a custom stainless steel replacement tank to be manufactured and installed.

Problem / Requirement

• The existing Delta Booster multi-pump tank had deteriorated and required replacement.
• The tank feeds multiple pumps, so reliability and durability were essential.
• The original setup also required new hoses to properly connect the replacement tank to the pump system.
• The customer wanted a long-term solution that would resist corrosion and wear.

Our Solution

• Arranged for a custom stainless steel tank to be manufactured specifically for the Nilfisk Delta Booster system.
• Removed the original tank and prepared the system for the new installation.
• Installed the new stainless steel multi-pump tank in place of the old unit.
• Fitted new hoses and connections to correctly supply water to each pump.
• Checked all connections and ensured the system was correctly supplied with water.

The Result

• The Delta Booster system now has a durable stainless steel tank that will resist corrosion and wear.
• New hoses ensure reliable water supply to each pump.
• The upgrade provides a long-term, robust solution for the multi-pump wash system.
• The machine is now back in operation and ready for continued heavy use.

We were called out to repair a Nilfisk Delta Booster multi-pump system at an abattoir in Telford. The system had begun experiencing issues due to corrosion on the capillary pipes connected to the pressure manifold.

Problem / Requirement

• Machine type: Nilfisk Delta Booster multi-pump system.
• Issue: Several capillary pipes on the pressure manifold had become heavily corroded.
• Risk: The corrosion was causing weakening of the pipes and potential leaks within the pressure monitoring system.
• Environment: The machine operates from a plant room in an abattoir 

If left unattended, the damaged pipes could lead to pressure control faults or leaks within the system.

Our Solution 

• Removed the corroded capillary pipes from the manifold assembly.
• Fabricated, bent into shape, and installed new replacement capillary pipes.
• Ensured all fittings were correctly sealed and secured.
• Checked the manifold system for leaks and confirmed correct operation.

The Result

• The Delta Booster system is now operating reliably again with new corrosion-free capillary pipes installed.
• The pressure monitoring system is working correctly with no leaks present.
• Replacing the damaged pipework has improved the reliability of the system in a demanding washdown environment

We were called out to repair an older multi-pump pressure washer system at a malt house in Burton. The system had developed multiple faults across both pumps and motors, affecting performance and reliability.

Problem / Requirement

• System type: Multi-pump pressure washer system.
• Issue: Both pump motors were worn out and causing ongoing problems.
• Fault 1: One pump head had expanded due to a failed safety valve, resulting in water leaking past the seals.
• Fault 2: One motor was constantly tripping due to an earth fault.
• Fault 3: The second motor was excessively noisy, with bearings worn and close to failure.
• Additional issue: One of the pumps required a full set of new seals.

The system was no longer reliable and required a combination of repairs and component replacement.

Our Solution

• Supplied and fitted two new motors.
• Replaced one complete pump due to irreparable damage.
• Repaired the second pump head and installed new seals.
• Checked and ensured correct operation of all components after installation.

The Result

• The system is now running smoothly with reliable motors and properly functioning pumps.
• All leaks and electrical faults have been resolved.
• The upgraded setup has restored performance and improved reliability for continued use at the site.

We were asked to carry out a routine bi-annual service on a Nilfisk Delta Booster system for a customer in Stratford. The machine is used regularly on site, so maintaining performance and reliability is essential.

Problem / Requirement

• System type: Nilfisk Delta Booster multi-pump pressure washer.
• Main requirement: Routine maintenance to ensure continued reliability and performance.
• Usage: Heavy regular use across multiple washdown areas.
• Risk: Without servicing, components such as seals, valves, and unloaders can wear and lead to breakdowns.

Regular servicing is essential on these systems to prevent downtime and extend the life of the machine.

Our Solution

• Carried out a full service across the entire system.
• Replaced valves, oil seals, and water seals on all pumps.
• Fitted new unloader kits where required.
• Changed pump oil and disposed of waste oil safely.
• Cleaned down the machine and surrounding components.
• Checked and cleaned all filters.
• Individually inspected each pump and motor unit.
• Replaced any worn components found during inspection.
• Set the machine back up and recommissioned it for use.

A full service on a 6-pump Delta Booster system typically takes around 8 hours of labour.

The Result

• The system is now running efficiently and reliably.
• All pumps are properly sealed and operating at optimal performance.
• Risk of breakdown has been significantly reduced.
• The customer can continue using the system with confidence.

With regular servicing, these systems can last for decades - we maintain units over 20 years old that still perform as good as new.

We were asked to carry out a service and repair on an older Edge Panther pressure washer that was producing a very smoky, smelly burn and didn’t feel quite right in use. The customer wanted a cost-effective solution to get the machine running reliably again without overspending on unnecessary parts.

Problem / Requirement

• Machine type: Edge Panther pressure washer.
• Main requirement: Restore reliable operation while keeping costs to a minimum.
• Condition: Machine had not been maintained properly, with fuel system and service items needing attention.
• Customer priority: Focus on essential repairs only, avoiding unnecessary expenditure.

The aim was to get the machine running properly again without carrying out a full overhaul.

Our Solution

• Cleaned all filters throughout the machine.
• Drained, cleaned, and refilled the fuel tank.
• Fitted new fuel pipes and fuel filters.
• Serviced the burner and replaced electrode caps.
• Checked seals and valves across the system.
• Changed pump oil.
• Fitted a new electrical cable while reusing the existing plug.
• Set and adjusted fuel pressure to achieve a clean burn.
• Carried out a full clean down of the machine.

All work was carried out with a focus on keeping costs down while still ensuring reliable performance.

The Result

• The machine is now running reliably and efficiently.
• Fuel system cleaned and operating correctly.
• Burner set up for a clean and consistent burn.
• Customer achieved a solid repair without unnecessary expense.

A practical, cost-effective repair that brought the machine back into good working order without going beyond the customer’s budget

We were asked to carry out a service on a Nilfisk SH Truck unit that had been running for around 8 years without any servicing. The machine was still operational but had started to sound rough, indicating internal wear.

Problem / Requirement

• Machine type: Nilfisk SH Truck hot pressure washer.
• Service history: No service carried out for approximately 8 years.
• Main issue: Machine still running but noticeably rough and noisy.
• Cause: Internal wear on pump drive components due to lack of maintenance.
• Requirement: Strip down, inspect, and restore the pump to proper working condition.

Our Solution

• Fully stripped down the pump assembly.
• Identified worn components including wobble disk, bearing tracks, and roller bearings.
• Replaced all worn pump drive components.
• Carried out a full service on the machine.
• Reassembled and tested the unit to ensure correct operation.

The Result

• The machine is now running smoothly and quietly.
• All internal pump components restored to proper working condition.
• Reliability significantly improved.
• Unit returned to the customer performing like new.

Preventative maintenance early on helps avoid major breakdowns and costly repairs.

We were asked to carry out a full service and rebuild on a Kothar Turn & Clean chemical applicator. These units play a key role in controlled chemical application across industrial cleaning environments, and over time if not looked after properly and consistently flushed through, can suffer from wear, internal contamination, and seal deterioration, affecting performance and reliability.

Problem / Requirement

• Existing equipment: Kothar Turn & Clean chemical applicator used for industrial cleaning operations.
• Site conditions: Used in demanding environments where chemical application accuracy and reliability are essential.
• Usage: Regular, ongoing use as part of daily cleaning routines.
• Main issues: Reduced performance, inconsistent chemical dosing, and general wear from regular use.

Over time, internal components such as seals and moving parts begin to wear, and chemical residue can build up inside the unit, leading to reduced efficiency and potential failure if left unchecked.

What This Equipment Does

• Designed to accurately dose and apply cleaning chemicals through a high-pressure system.
• Draws chemical via a pickup line and mixes it with water at a controlled ratio.
• Allows operators to switch between rinse and chemical application quickly and efficiently.
• Ensures consistent chemical coverage across surfaces, improving cleaning results.
• Reduces chemical waste by maintaining correct dilution levels.
• Commonly used in food factories, abattoirs, agriculture, and industrial washdown environments.

These units are essential for maintaining cleaning standards where correct chemical application and consistency are critical.

Our Solution

• Fully stripped the unit down to its individual components.
• Carried out a complete internal clean and flush to remove chemical residue and contamination.
• Replaced all internal O-rings to restore proper sealing and performance.
• Re-greased all moving components to ensure smooth operation and longevity.
• Reassembled the unit carefully, checking all tolerances and connections.
• Fully tested the applicator to ensure correct operation and consistent chemical dosing before returning to service.

The Result

• The unit is restored to full working order with consistent and reliable chemical application.
• New seals eliminate leaks and ensure accurate dosing.
• Internal cleaning improves flow and overall efficiency.
• Re-greased components allow smooth operation and reduce wear moving forward.
• The applicator is ready for continued use in demanding industrial environments with improved reliability.

We were asked to install a new electric three-phase cold static Electrajet wall-mounted pressure washer system for a manufacturing company in Nottingham. The customer had recently expanded into a new warehouse and needed a powerful, reliable cleaning solution to support component washing and day-to-day operations.

Problem / Requirement

• Existing setup: The customer had no fixed pressure washer system in the new warehouse and relied on portable equipment in other areas of the site.
• Main issues: Limited cleaning efficiency, no hot water assistance, and increased workload due to expanding production.
• Site conditions: A dedicated washroom was in place, requiring pipework and remote operation to keep the area clean and organised.
• Usage: Regular weekly use for cleaning manufactured components and general washdown tasks.

The customer wanted a permanent, professional installation that would deliver higher cleaning performance, reduce manual effort, and prepare the new warehouse for increased demand.

Our Solution / Work Carried Out

• Installed a three-phase electric cold static wall-mounted pressure washer for high-power cleaning in the new warehouse.
• Fitted a thermal mixing valve on the inlet plumbing to provide a stable, continuous supply of warm water and improve cleaning performance.
• Ran pipework into the washroom to supply the cleaning point neatly and efficiently.
• Installed a remote start/stop control to allow the machine to be operated from inside the washroom without accessing the main unit.
• Fitted a compact hose reel to keep the wash area tidy and make handling the hose easier during cleaning.
• Mounted the system securely to the wall to keep it off the floor and maximise workspace.

The Result

• The new three-phase wall-mounted system provides powerful, reliable cleaning for components and general washdown tasks.
• The thermal mixing valve delivers a controlled warm water supply, helping debris and contaminants remove more easily compared to cold water alone.
• Pipework, remote controls and the hose reel keep the washroom organised, tidy and easy to operate.
• The customer now has a permanent, efficient cleaning setup that supports their warehouse expansion and makes cleaning tasks quicker and less labour-intensive.

We were asked to install a new static hot Nilfisk SH Truck stainless steel pressure washer system for a farm in Twycross that sells and maintains ATV bikes. The customer needed a reliable hot water machine for regular equipment cleaning but struggled with low water pressure and wanted the unit kept indoors with simple external operation.

Problem / Requirement

• Existing machine: An older Ehrle HSC unit was already on site and required frequent repairs.
• Main issues: Low mains water pressure, inefficient workflow, and the need to operate outdoors without accessing the plant room.
• Site conditions: All cleaning is carried out outside, and the system needed to avoid freezing and dirt exposure.
• Usage: Approximately 10 hours per week for ATV and farm equipment cleaning.

We had been repairing the Ehrle machine for the customer for years, but ongoing repair costs and performance limitations made a new installation the best long-term solution.

Our Solution / Work Carried Out

• Supplied and installed a Nilfisk SH Truck static hot stainless pressure washer as the primary washdown system.
• Installed a 200L water barrel to guarantee a consistent feed despite low mains pressure.
• Fitted a boost pump between the barrel and machine to deliver a smooth, steady flow to the high-pressure pump.
• Installed a chimney flue through the wall to safely vent boiler exhaust outside.
• Drilled through the wall and fitted an external hose point and retractable hose system for outdoor cleaning without moving the machine.
• Installed external remote start/stop controls so the operator can run the machine from outside the building.
• Repaired and retained the existing Ehrle HSC as a backup machine for the farm.

The Result

• The Nilfisk SH Truck now provides reliable hot water cleaning, making ATV washdowns quicker and more efficient.
• The 200L tank and boost pump ensure smooth, consistent pressure even with low mains supply.
• External controls and hose access allow operators to wash equipment outdoors without entering the building, saving time, reducing freezing risks, and keeping the plant room clean and secure.
• The customer has reduced ongoing repair costs while still keeping the old machine as a backup.

We were asked to design and install a completely custom pressure washer system for a professional vehicle detailer in Coalville. The customer wanted a compact, wall-mounted setup that would fit neatly into the corner of his workshop, provide spotless rinsing for finished vehicles, and make daily washing quicker and easier.

Problem / Requirement

• Existing setup: The detailer was using a cheap portable pressure washer from the side of his mobile van and did not have a dedicated setup in his workshop.
• Main issues: No access to ionised or purified water, water spotting and streaks on final rinses, limited pressure and performance, and slow workflow due to constantly moving equipment.
• Site conditions: Limited workshop space, corner installation required, and daily washdowns on detailed vehicles.
• Usage: Regular weekly use for professional valeting and detailing work.

The customer wanted a permanent, professional system that was fixed in place, out of the way, and designed to improve finish quality and workflow inside the workshop.

Our Solution / Work Carried Out

• Built and installed a fully custom wall-mounted pressure washer system designed to fit perfectly into the corner of the workshop.
• Fitted a TDS (Total Dissolved Solids) meter to enable the use of ionised water for spot-free, streak-free final rinses.
• Integrated ionised water capability to improve finish quality on detailed vehicles.
• Installed a 20-metre hose reel beneath the pump hardware with lightweight hose to make vehicle washing easier and reduce drag across the floor.
• Added a nozzle holder on the side of the machine to allow quick changes of spray angle for different cleaning tasks.
• Mounted the system securely to the wall to keep the unit off the floor, maximise workspace, and protect the equipment.

The Result

• The custom wall-mounted system delivers compact, efficient operation while freeing up valuable floor space in the workshop.
• The TDS meter and ionised water capability allow for spot-free, streak-free rinsing, improving the finish on detailed vehicles.
• The 20-metre lightweight hose and reel make washing easier, faster, and more ergonomic during daily use.
• The nozzle holder enables quick spray-angle changes, making the cleaning process more versatile and convenient.
• The customer now has a clean, professional setup that’s permanently fixed, out of the way, and tailored specifically to his workflow.

Regular servicing is essential to keep any pressure washer, regardless of make, model, or age. We carry out full services on all types of machines, from well-maintained units to heavily used systems that have seen years of hard work.

We offer both on-site servicing to minimise downtime, as well as workshop-based servicing where machines can be fully stripped, rebuilt, and tested in-house.

This case study outlines how machines typically perform before servicing, the work we carry out during a full service, and the long-term benefits of maintaining your equipment properly.

Problem / Requirement

• Existing machine: Any make or model of industrial pressure washer, often in regular use with varying levels of previous maintenance.
• Main issues: Reduced performance, inconsistent pressure, increased noise, poor burner performance, leaks, and general wear across internal components.
• Site conditions: Machines are often used in demanding environments such as farms, factories, transport yards, and industrial cleaning areas.
• Usage: Ranges from lightly used, well-looked-after machines to high-hour units running daily for extended periods.

On heavily used or neglected units, internal wear, contamination, and lack of maintenance can lead to poor performance and increased risk of breakdown.

Our Solution

• Carry out a full inspection and service on any make or model of pressure washer.
• Strip down and assess key components including pump, burner, and control systems.
• Replace all standard service items including water seals, oil seals, and valves where required.
• Service and clean the burner assembly to ensure a clean, efficient burn.
• Drain and replace pump oil, including correct disposal of waste oil.
• Clean or replace all filters including water and fuel systems.
• Check and set the unloader valve to ensure correct pressure and safe operation.
• Inspect motors, electrics, and safety systems for faults or wear.
• Clean down the machine internally and externally.
• Test and recommission the machine to ensure it is running correctly and reliably.

Every machine is treated individually, whether it requires a light service or more in-depth work due to wear and usage.

The Result

• Smoother, quieter operation across the machine.
• Restored pressure and consistent performance.
• Cleaner and more efficient burner operation with reduced smoke and fuel waste.
• Reduced strain on internal components, improving reliability.
• Machines returned to site ready for continued use with confidence.

Long-Term Benefits of Regular Servicing

• Prevents major failures by identifying wear early.
• Extends the lifespan of pumps, motors, and burner components.
• Maintains consistent cleaning performance and efficiency.
• Reduces downtime and costly emergency repairs.
• Protects your investment and keeps equipment running like new for years.

We regularly maintain machines that are over 20 years old which, with consistent servicing, continue to perform as reliably as much newer systems. Whether a machine is lightly used or worked hard every day, regular servicing is key to keeping it running at its best.

Take A Look At Some Of Our Existing Case Studies For More Info

These case studies provide a general overview of how we service and maintain pressure washers. For real-world examples of specific machines we’ve worked on, including repairs, rebuilds, and full servicing jobs, take a look through our other case studies.

These show the variety of equipment we work on, the issues we diagnose, and the results we deliver across different industries and applications.

We were asked to supply, install, and fully customise a Nilfisk 400HS DTE pressure washer system for a FedEx site, used for cleaning lorries on a daily basis. The customer needed a reliable, user-proof setup that could handle multiple operators while preventing misuse, damage, and unnecessary downtime.

Problem / Requirement

• Existing setup: Standard machine configuration not suited to a busy lorry washdown environment.
• Main issues: Risk of unauthorised use, inconsistent water supply, and potential fuel-related burner issues.
• Site conditions: High-traffic depot with multiple users and frequent, heavy-duty cleaning of vehicles.
• Usage: Daily lorry washdown requiring consistent performance, reliability, and ease of use. 

The system needed to be robust, simple to operate, and protected against the common causes of failure in high-use environments.

Our Solution

• Supplied and installed a Nilfisk 400HS DTE pressure washer system.
• Fitted keypad access (PIN or fob) – ensures only authorised users can operate the machine, reducing misuse, preventing accidental damage, and improving accountability.
• Modified the flue system – prevents rainwater entering the boiler, reducing corrosion, avoiding burner lockouts, and extending boiler life.
• Installed a Tiger Loop system – removes air from the fuel line and stabilises fuel delivery, resulting in a cleaner burn, fewer flame failures, and more reliable operation.
• Upgraded fuel system with new tank and low fuel cut-out – automatically shuts the machine down if fuel runs low, preventing dry running, sooting, and costly burner damage.
• Installed low water cut-out – protects the pump by shutting the system down if water supply drops, eliminating the risk of running dry and damaging internal components.
• Set up low-pressure and high-pressure chemical systems – gives flexibility for different cleaning stages, from pre-soaking and foaming to deeper, more aggressive cleaning when needed.
• Added a pressure accumulator – smooths out pressure spikes, improving user experience while reducing stress and wear on the pump.
• Installed rear-mounted hose reel – keeps hoses organised and off the ground, reducing trip hazards, preventing damage, and improving overall site tidiness.
• Fitted a boost pump – ensures consistent inlet pressure regardless of site supply fluctuations, improving performance and significantly increasing the lifespan of the main pump.

The Result

• A fully customised lorry wash down system built specifically for a busy FedEx depot.
• Controlled access reduces misuse and extends the life of the machine.
• Improved burner reliability with a stable, clean fuel system.
• Full protection against low water and low fuel conditions, preventing breakdowns.
• Smoother, more consistent performance for all users.
• Safer, cleaner working environment with better hose management.
• A long-term solution designed to minimise maintenance, reduce downtime, and maximise reliability.

We were asked to design and install a new site-wide washdown system for an industrial site in Burton. The customer wanted multiple wash points positioned around the facility to make cleaning quicker, easier, and more efficient, without having to move equipment from place to place.

Problem / Requirement

• Existing setup: The site previously relied on a single pressure washer and portable hose trolleys.
• Main issues: Time-consuming setup, constant equipment movement, trailing hoses, and limited cleaning performance.
• Site conditions: Large, busy outdoor and indoor areas requiring regular washdowns to keep the site clean and presentable.
• Usage: Frequent daily washdowns for general site cleaning and maintenance.

The customer needed a fixed, professional washdown system that provided instant access to water across multiple locations without dragging hoses or relocating equipment.

Our Solution / Work Carried Out

• Installed multiple wall-mounted wash points across the site, fed by the central Delta booster system.
• Set up low-pressure wash points for high-volume rinsing and general cleaning tasks.
• Installed high-pressure wash points for heavy-duty cleaning where stronger performance was required.
• Fitted stainless steel hose reels at every location for durability and corrosion resistance.
• Installed automatic retractable warm-water reels at the high-pressure points for easy handling and improved cleaning performance.
• Installed hand-wind stainless reels at the low-pressure points for simple, reliable access to volume water.
• Designed the system so operators can simply pull a hose, press the trigger, and wash, with no need to move equipment around the site.
• Connected all wash points back to the central Delta booster to ensure consistent water supply and pressure.

The Result

• The site now has instant access to washdown facilities at multiple locations, improving workflow and efficiency.
• High-pressure points provide powerful cleaning for heavy-duty tasks, while low-pressure points deliver high-volume rinsing where needed.
• Stainless steel reels and components ensure long service life in demanding industrial conditions.
• Automatic retractable reels keep wash areas tidy, eliminate hose clutter, and improve safety.

Modifications carried out on a Nilfisk SH Truck for a haulage company in Shepshed to improve reliability and resolve ongoing fuel and water supply issues.

The machine is used regularly for cleaning HGVs and trailers, so a consistent, self-contained setup was required to minimise downtime and improve day-to-day operation.

Problem / Requirement

• Machine drawing fuel from a bunded IBC tank located behind the workshop
• Ongoing fuel supply issues causing inconsistent burner performance
• Air entering the fuel line leading to flame failures and lockouts
• No fuel level protection, with risk of running the tank dry
• Inconsistent water supply creating risk of inlet starvation
• Requirement for a more reliable, simplified setup suitable for regular use

Our Solution

• Installed inlet water tank to provide a constant buffer of water to the machine stopping inlet starvation and cavitation. The tank ensures consistent flow to the pump, improving reliability and pump lifespan
• Installed new dedicated fuel tank, removing original reliance on external IBC fuel supply, eliminating issues caused by long fuel lines and inconsistent fuel draw. Reduces risk of air ingress and contamination and improves burner performance and combustion stability
• Installed fuel level switch (low fuel cut-out) that automatically shuts the machine down when fuel level is too low; prevents the burner running dry

The Result

A significantly more reliable and user-friendly setup tailored to the demands of a busy haulage environment.

The system now benefits from a consistent water supply, a stable and controlled fuel source, and built-in protection against common failure points.

This upgrade removes previous fuel-related issues and protects the machine from avoidable damage, ensuring it can operate reliably under regular daily use.

We were asked to upgrade an existing Nilfisk multi-pump system at a food factory in Birmingham that was struggling to keep up with demand during nightly clean-downs.

With multiple pumps running simultaneously, the system required increased water capacity and improved control to ensure consistent performance and prevent interruptions.

Problem / Requirement

• Existing setup: Multi-pump system with an 80 litre water tank.
• Main issues: System running out of water when all pumps were in use, causing pressure drops and inconsistent performance.
• Site conditions: High-demand environment with all pumps operating during nightly clean-downs.
• Usage: Intensive, regular cleaning requiring consistent flow and reliability across all pumps.

The goal was to increase system capacity and improve control so the setup could handle full demand without running dry or affecting performance.

Our Solution

• Upgraded the system with a larger 160 litre water tank to increase available capacity.
• Installed new level switches to maintain correct water levels and prevent both overflow and dry running.
• Fitted new solenoids to improve control of water entering the tank and ensure reliable refill operation.
• Installed a new thermostat to maintain stable operating conditions and protect system components.
• Replaced feed hoses to all pumps to improve flow and ensure even water distribution across the system.

The Result

• System now capable of handling full demand with all pumps running simultaneously.
• Eliminated water shortages during nightly clean-down operations.
• The site has since upgraded from a 5 pump system to a 6 pump system, and has not run out of water during clean-down since the tank upgrade.
• Improved consistency in pressure and overall performance.
• Reduced risk of pump damage caused by poor inlet conditions.
• More reliable and controlled system suited to a high-demand industrial environment.
• Long-term performance improved through increased capacity and upgraded components.

We were asked to supply and install a reliable cold static pressure washer system for an emergency services site in Leicester. The machine is used for regular ambulance washing, helping keep the fleet clean and presentable.

Problem / Requirement

• Existing setup: The site required a dedicated, fixed pressure washer for vehicle cleaning.
• Main issues: No permanent washdown system in place and a need for fast, efficient cleaning to minimise vehicle downtime.
• Site conditions: Ambulances require frequent cleaning, with quick turnaround times and minimal setup.
• Usage: Regular daily washing of emergency service vehicles.

The customer needed a dependable, easy-to-use system that would allow staff to wash vehicles quickly without moving having to move equipment or fight tangled hoses.

Our Solution / Work Carried Out

• Supplied and installed a Nilfisk DTE cold static pressure washer as a fixed vehicle washdown solution.
• Built and installed a custom stainless steel mounting frame to securely house the machine and protect it in a busy working environment.
• Installed an automatic retractable hose reel beneath the unit to keep the wash area tidy and make hose handling quick and effortless.
• Modified the system to ensure smooth hose operation and easy access during vehicle washing.
• Mounted the system at an ergonomic height to allow fast connection and efficient use when washing ambulances.
• Fully commissioned the machine and ensured the system was ready for immediate use.

The Result

• The Nilfisk DTE system now provides a reliable, fixed washdown solution for ambulance cleaning.
• Ambulances can be washed quickly and efficiently, reducing downtime and improving fleet presentation.
• The automatic retractable reel keeps the area clear of trailing hoses, improving safety and organisation.
• The custom stainless steel frame provides durability, protection, and a clean professional finish.
• Staff can now simply pull the hose, wash the vehicle, and retract the reel—making daily cleaning faster and easier.

We were asked to carry out a major repair on an industrial diesel hot pressure washer for a haulage company in Dover. The machine is used regularly for vehicle cleaning and had developed multiple faults due to long-term wear and a lack of preventative maintenance.

The unit was no longer operating reliably and required a full inspection and mechanical overhaul to restore performance.

Problem / Requirement

• Machine type: Industrial diesel hot mobile pressure washer.
• Main issues: Multiple mechanical and burner-related faults caused by wear and insufficient servicing.
• Symptoms: Reduced performance, starting issues, fluid leaks, and unreliable hot water operation.
• Operational impact: Downtime affecting vehicle cleaning and fleet maintenance.

Several components had deteriorated simultaneously, leading to wider system failure.

Our Solution

• Removed and externally repaired a leaking radiator.
• Stripped, cleaned, and fully serviced the diesel burner assembly.
• Completely rebuilt the high-pressure pump with new seals, valves, and internal components.
• Replaced engine and pump fluids throughout.
• Renewed all filters.
• Replaced cracked and worn pipework.
• Replaced a faulty capacitor and recalibrated engine speed.
• Fitted a new starter motor and checked glow plugs.
• Replaced the failed pump-to-engine drive shaft.
• Drained, flushed, cleaned, and refilled the fuel tank with fresh diesel.
• Reassembled, pressure tested, and fully commissioned the machine.

The Result

• The industrial diesel hot pressure washer is now running smoothly and reliably.
• Burner performance restored for consistent hot water output.
• Pump rebuilt to full operating condition.
• Electrical and starting faults eliminated.
• Leaks resolved and fuel system refreshed.
• The machine is back in daily service supporting the haulage fleet.

This repair demonstrates the importance of preventative maintenance. Addressing wear early prevents costly breakdowns and extended downtime.

We were asked to modify an existing Nilfisk DTE static pressure washer at a brewery in Burton. The machine is used for high-temperature cleaning of beer kegs, operating in a confined courtyard area where exhaust fumes from the boiler were becoming an issue.

Problem / Requirement

• Existing setup: Nilfisk DTE static machine installed in a small enclosed courtyard.
• Site conditions: Restricted space with limited airflow, increasing the impact of fumes.
• Usage: High-temperature cleaning of beer kegs, meaning the burner is regularly in use for extended periods.
• Main issues: Boiler exhaust fumes and smoke building up in the wash area during operation.

The customer needed a solution to safely manage and redirect exhaust fumes away from the working area, improving both operator comfort and overall safety.

Our Solution

• Assessed the existing flue setup and site layout to determine the most effective route for exhaust redirection.
• Supplied and installed a stainless steel flue extension system.
• Extended the flue vertically to safely carry exhaust gases above roof height.
• Secured and supported the flue to ensure long-term durability and stability in an outdoor environment.
• Ensured correct routing to maintain proper burner performance and airflow.

The Result

• Exhaust fumes are now safely redirected away from the courtyard wash area.
• Improved working conditions for operators with significantly reduced smoke exposure.
• Maintained efficient burner performance while resolving the fume issue.
• A simple but effective modification tailored to the site layout and usage requirements.
• Long-term, low-maintenance solution using durable stainless steel components.

We were called back to a food processing factory in Mansfield where we had previously carried out a number of modifications to their cold pressure washer systems. These machines are fed with hot water to assist with heavy-duty factory clean downs, meaning the setup needs to handle both high usage and elevated temperatures reliably.

Problem / Requirement

• Existing setup: Previously modified cold pressure washer systems with plastic inlet tanks.
• Main issues: Tanks deforming due to hot water supply, lack of sealing causing condensation, and internal cabinet contamination.
• Site conditions: Food production environment requiring high hygiene standards and consistent daily washdown performance.
• Usage: Regular clean downs using hot water feed to improve cleaning efficiency.

The original plastic tanks were not suitable for prolonged exposure to hot water. They began to warp over time, and because they were not sealed, condensation built up inside the cabinets, leading to wet, dirty internal conditions and increased risk of component failure. 

Our Solution

• Removed the existing plastic inlet water tanks that had deformed under heat.
• Supplied and installed new stainless steel tanks, purpose-built to handle hot water applications.
• Fitted sealed lids to eliminate condensation and protect internal components.
• Retained and integrated previous system upgrades, including:
• Boost pumps for consistent inlet pressure.
• New hoses and upgraded pipework.
• Replacement unloaders for improved pressure control.
• Previously installed level switches for system protection.
• Ensured all modifications worked together as a complete, reliable system.

The Result

• A far more durable and heat-resistant water storage solution suited to hot feed applications.
• Elimination of tank deformation issues.
• Significant reduction in condensation inside the cabinet, improving cleanliness and reliability.
• Protection of internal components from moisture-related damage.
• Improved hygiene standards within the system, better suited to a food production environment.
• A long-term, reliable setup built to handle daily high-demand cleaning without recurring issues.

We were called out to a farm in Enderby where a Nilfisk SH Truck Booster system was repeatedly being brought back for repair due to ongoing issues with leaks and overheating. The machine required a preventative solution rather than repeated reactive repairs.

Problem / Requirement

• Existing setup: Nilfisk SH Truck Booster in regular farm use.
• Main issues: Leaking trigger guns causing the machine to run continuously, leading to overheating and component damage.
• Additional faults: Sticking ball valve causing the inlet tank to overflow.
• Site conditions: Unattended operation at times, increasing the risk of prolonged running.
• Usage: Frequent agricultural cleaning with risk of operator oversight.

The machine had previously been left running overnight due to leaking guns, which caused the pump to overheat, warp the tank, and ultimately melt the internal pump seals. This resulted in repeated breakdowns and ongoing repair costs. A solution was needed to both repair the damage and prevent it from happening again.

Our Solution

• Replaced damaged pump seals caused by overheating.
• Installed an over-temperature protection system to monitor pump head temperature.
• Configured the system to automatically shut the machine down if the pump exceeds 60°C.
• Integrated this with the machine’s programmed shutdown timer to provide an additional layer of protection.
• Replaced the faulty ball valve that was sticking and causing tank overflow.
• Carried out a full clean-down of the machine and internal components.
• Ensured all systems were operating correctly and safely following modification.

The Result

• Fully repaired system with new seals and restored pump performance.
• Automatic protection against overheating, preventing damage from unattended running.
• Dual-layer protection with temperature cut-out and programmed shutdown timer.
• Elimination of overflow issues with a properly functioning inlet valve.
• Reduced risk of costly breakdowns and repeat call-outs.
• A far more user-proof system designed to handle real-world farm conditions.
• Long-term reliability improved through preventative design rather than repeated repair.

This was a good example of putting a proper solution in place to stop the issue happening again, rather than just repairing the same fault repeatedly.

We were asked to design and build a dedicated wheel wash system for a hatchery in Rugby. The system needed to be installed externally and provide a reliable, controlled cleaning process to maintain strict site hygiene standards for incoming vehicles.

Problem / Requirement

• Existing setup: No dedicated wheel wash system in place for controlled vehicle entry.
• Main issues: Risk of contamination entering the site, inconsistent cleaning methods, and no structured wash process.
• Site conditions: Outdoor installation exposed to the elements, requiring a robust and weather-resistant solution.
• Usage: Frequent vehicle access requiring a consistent and repeatable cleaning process using multiple detergents.

The customer required a fully self-contained system capable of delivering a structured multi-stage wash process, while being durable enough for outdoor use.

Our Solution

• Supplied and installed a DTE stainless steel cabinet suitable for outdoor use.
• Built the system around a CAT pump for reliability and consistent performance.
• Installed a Kothar triple outlet turn and clean system to allow a 3-stage detergent application process.
• Configured the system to handle multiple detergents for a structured wash procedure.
• Integrated an internal hose reel for a clean and organised working setup.
• Fitted an internal water inlet tank to ensure consistent water supply and protect the pump.
• Designed the system as a fully self-contained unit for ease of use and minimal operator error.

The Result 

• A fully bespoke wheel wash system tailored to strict hygiene requirements.
• Consistent and repeatable 3-stage cleaning process for all incoming vehicles.
• Reliable performance thanks to high-quality components and controlled water supply.
• Durable, weather-resistant setup designed specifically for outdoor installation.
• Cleaner, more organised system layout with improved usability for operators.
• Reduced risk of contamination entering the site through proper wash procedures.

This installation delivered a purpose-built solution that goes beyond a standard pressure washer, providing a controlled and reliable cleaning process suited to the demands of a biosecure environment.

We were asked to replace an ageing Nilfisk Neptune 7 setup for a fleet cleaning company in Tamworth. The customer wanted to repurpose their existing mobile machine into a van setup, meaning a new static system was required to handle the daily cleaning workload reliably.

Problem / Requirement

• Existing setup: Older Nilfisk Neptune 7 machine previously used as the site’s main cleaning system.
• Main issues: Boiler scaling issues, ageing components, and the need to free up the mobile machine for van use.
• Site conditions: High-use fleet cleaning environment requiring reliable hot water performance and consistent chemical application.
• Usage: Regular vehicle and fleet washing with varying cleaning requirements depending on contamination levels.

The customer required a more permanent and reliable static installation that would improve long-term reliability while also giving greater flexibility with chemical application and system protection.

Our Solution

• Supplied and installed a brand new Nilfisk SH Truck static pressure washer system.
• Removed and replaced the old Neptune 7 installation.
• Installed a new stainless flue system for safe boiler exhaust management.
• Fitted low-level cut-outs for water, chemical, and fuel to protect the machine from running dry.
• Installed both low-pressure and high-pressure chemical injection systems for improved cleaning flexibility.
• Fitted a water softener system to reduce scale build-up and protect the boiler and internal components.
• Modified the inlet water tank and installed a new float valve system for improved water regulation and reliability.
• Reconfigured the site setup to allow the original Neptune 7 to be repurposed into a mobile van cleaning unit.

The Result

• A modern static hot wash system built specifically for daily fleet cleaning use.
• Improved system protection through integrated low-level safety cut-outs
• Reduced risk of boiler scaling and improved long-term reliability thanks to the water softener installation.
• Greater flexibility in cleaning performance with both high and low-pressure chemical application.
• More reliable water control through the upgraded tank and float valve setup.
• Allowed the customer to continue using their Neptune 7 as a separate mobile cleaning solution without compromising the site setup.

This installation not only upgraded the customer’s main cleaning system, but also improved the overall efficiency and flexibility of their operation moving forward.

This customer wanted a more effective way of applying chemicals through their Nilfisk Truck Booster for regular farm cleaning duties in Ellistown. The existing setup offered limited detergent application, so we modified the machine with a dedicated chemical injector system to improve cleaning performance and usability. 

Problem / Requirement

• Existing setup: Nilfisk Truck Booster with limited chemical application capability.
• Main issues: Poor detergent application and lack of flexibility when carrying out heavy agricultural cleaning work.
• Site conditions: Farm environment with regular machinery, vehicle, and equipment wash down requirements.
• Usage: Frequent cleaning of agricultural equipment requiring effective pre-soak and detergent coverage.

The customer required a simple and reliable chemical application system that could improve cleaning performance without overcomplicating the machine setup.

Our Solution

• Installed a dedicated external chemical injector onto the side of the Nilfisk Truck Booster.
• Modified pipework and fittings to integrate the injector into the existing wash system.
• Configured the system for improved detergent draw and application performance.
• Tested chemical injection operation and overall machine performance.
• Ensured the modification remained accessible and easy to maintain for future servicing work.

The Result

• Improved chemical application and detergent coverage for daily farm cleaning tasks.
• More effective pre-soaking and cleaning performance on heavily contaminated equipment.
• Simple and reliable modification without affecting the machine’s normal operation.
• Easier day-to-day use for the customer with improved overall cleaning flexibility.

This customer uses their Nilfisk Neptune 7 extremely heavily, with the machine regularly operating for up to 16 hours a day under constant trigger on/off use. Due to the demanding workload, the original unloader valve assembly was wearing too often, causing repeated reliability issues and unnecessary downtime.

Problem / Requirement

• Existing setup: Nilfisk Neptune 7 hot pressure washer used for intensive daily cleaning work.
• Main issues: Premature unloader valve wear caused by constant trigger cycling and prolonged daily operation.
• Site conditions: Very high machine usage with heavy demand placed on the pump and pressure regulation system.
• Usage: Daily washdown work with repeated stop/start trigger operation over long periods of time.

Although the original Nilfisk Alto unloaders are generally very reliable, this particular application was simply too demanding for the standard setup long-term.

Our Solution

• Converted the machine from the original Nilfisk Alto unloader setup to a VB9-style unloader system.
• Modified fittings and pressure regulation setup to suit the new unloader configuration.
• Fully stripped the pump assembly for inspection and wear checks.
• Serviced the pump including seals, valves, and general inspection work.
• Carried out a full burner service to maintain reliable heating performance.
• Tested machine operation, pressure regulation, and bypass function following modification.

The Result

• Significantly improved long-term reliability under heavy daily use.
• Reduced unloader wear despite constant trigger cycling throughout the day.
• Improved machine uptime and reduced maintenance frequency for the customer.
• Fully serviced and inspected machine ready for continued heavy-duty operation.
• Since converting the machine to the VB9-style setup, the customer has not experienced further unloader wear issues.

We were called out to a pooling company in Atherstone after their industrial hot pressure washer suffered a burst boiler coil. The machine is used regularly for cleaning equipment and vehicles, and the loss of hot water significantly impacted their operations.

Due to the urgency of the situation, we attended site and carried out a rapid coil replacement to minimise downtime.

Problem / Requirement

• Machine type: Industrial static hot pressure washer.
• Main issue: Burst boiler coil causing water leakage and loss of hot water function.
• Symptoms: Machine unable to generate heat and visible signs of coil failure.
• Operational impact: Cleaning operations disrupted due to loss of hot wash capability.

A burst coil renders the burner ineffective and can quickly escalate into further damage if not addressed immediately.

Our Solution

• Attended site promptly following the service call.
• Diagnosed burst boiler coil within the heating chamber.
• Removed the damaged coil assembly.
• Supplied and fitted a replacement boiler coil.
• Reassembled burner housing and heating system.
• Tested burner operation and checked for leaks.

Fully commissioned the system and verified safe hot water output

The result

• New boiler coil installed and fully operational.
• Hot water function restored.
• Machine back in service within 5 hours of receiving the call.
• Minimal downtime for the customer.
• Cleaning operations resumed the same day.

Rapid response and correct diagnosis ensured the customer avoided extended disruption.