Replacement/Repair Of 2 Worn Pump Motor Units For A Malthouse In Burton

What they needed

We were called out to repair an older multi-pump pressure washer system at a malt house in Burton. The system had developed multiple faults across both pumps and motors, affecting performance and reliability.

Problem / Requirement

• System type: Multi-pump pressure washer system.
• Issue: Both pump motors were worn out and causing ongoing problems.
• Fault 1: One pump head had expanded due to a failed safety valve, resulting in water leaking past the seals.
• Fault 2: One motor was constantly tripping due to an earth fault.
• Fault 3: The second motor was excessively noisy, with bearings worn and close to failure.
• Additional issue: One of the pumps required a full set of new seals.

The system was no longer reliable and required a combination of repairs and component replacement.

Our Solution

• Supplied and fitted two new motors.
• Replaced one complete pump due to irreparable damage.
• Repaired the second pump head and installed new seals.
• Checked and ensured correct operation of all components after installation.

The Result

• The system is now running smoothly with reliable motors and properly functioning pumps.
• All leaks and electrical faults have been resolved.
• The upgraded setup has restored performance and improved reliability for continued use at the site.