Stainless Tank Modifications For A Food Factory In Mansfield

What they needed

We were called back to a food processing factory in Mansfield where we had previously carried out a number of modifications to their cold pressure washer systems. These machines are fed with hot water to assist with heavy-duty factory clean downs, meaning the setup needs to handle both high usage and elevated temperatures reliably.

Problem / Requirement

• Existing setup: Previously modified cold pressure washer systems with plastic inlet tanks.
• Main issues: Tanks deforming due to hot water supply, lack of sealing causing condensation, and internal cabinet contamination.
• Site conditions: Food production environment requiring high hygiene standards and consistent daily washdown performance.
• Usage: Regular clean downs using hot water feed to improve cleaning efficiency.

The original plastic tanks were not suitable for prolonged exposure to hot water. They began to warp over time, and because they were not sealed, condensation built up inside the cabinets, leading to wet, dirty internal conditions and increased risk of component failure. 

Our Solution

• Removed the existing plastic inlet water tanks that had deformed under heat.
• Supplied and installed new stainless steel tanks, purpose-built to handle hot water applications.
• Fitted sealed lids to eliminate condensation and protect internal components.
• Retained and integrated previous system upgrades, including:
• Boost pumps for consistent inlet pressure.
• New hoses and upgraded pipework.
• Replacement unloaders for improved pressure control.
• Previously installed level switches for system protection.
• Ensured all modifications worked together as a complete, reliable system.

The Result

• A far more durable and heat-resistant water storage solution suited to hot feed applications.
• Elimination of tank deformation issues.
• Significant reduction in condensation inside the cabinet, improving cleanliness and reliability.
• Protection of internal components from moisture-related damage.
• Improved hygiene standards within the system, better suited to a food production environment.
• A long-term, reliable setup built to handle daily high-demand cleaning without recurring issues.